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Secador por aspersión de gran capacidad Yamato DL410

DL410

Descripción

Yamato’s DL410 large capacity spray dryer produces fine particles from 1 to 100μm, which is considered to be extremely difficult to produce in laboratories. This spray dryer does not require samples to undergo pre or post processing such as filtration, separation, or pulverization. Furthermore, the spray dryer ensures efficient and quick drying of small, expensive, and heat sensitive samples with its easy operation.

Nuestro secador por aspersión DL410 es útil para pruebas preliminares para plantas piloto o muestras costosas, investigación de secado por aspersión por microcaptura, como sustituto de los métodos generales de secado de laboratorio y mucho más. Los solventes orgánicos también son compatibles con la unión de la unidad de recuperación de solventes orgánicos GAS410.

Caracteristicas

  • No se requiere que la muestra o solución líquida se someta a ningún proceso previo o posterior, como filtración, separación o pulverización.
  • Las muestras pequeñas, caras y / o sensibles al calor pueden secarse de forma rápida y eficiente.
  • Procesa muestras tan pequeñas como 0,5 g de materia sólida
  • Seguro para muestras sensibles al calor, como alimentos o productos médicos.
  • No risk of contamination within the spray dryer
  • Pantalla digital de temperatura de entrada / salida y volumen de aire de secado.
  • Cámara de secado desmontable, ciclón y recipiente de producto.
  • Limpieza rápida y fácil
  • The hot air inlet and drying chamber cover automatically move up and down, and since the cyclone and product vessel can easily be removed, cleaning and maintenance of the spray dryer after experiment is easy
  • Las funciones de control están convenientemente dispuestas en el panel de control para diversas condiciones
  • El registrador de temperatura, el medidor de flujo de aire, el manómetro y otras mediciones permiten un fácil control de las condiciones del experimento.
  • Fuente de alimentación universal y controlador de pantalla táctil multilingüe
Adquiera el mejor secador por atomización para su aplicación a través de una evaluación de muestra adecuada. Descargue nuestro "Determinación de la muestra para la guía de secado por pulverización" and get a hold on:
  • Guide questions on properly evaluating your samples.
  • Information on identifying the spray drying unit compatible with your feed formula.
  • A feature-by-feature product comparison of Yamato’s full line of spray drying equipment.
  • Information on how you can get free spray dryer consultations.

Modelo  DL410 
Velocidad de evaporación del aguaMax. aprox. 3000 ml / h
Rango de control de temperatura40 ° C - 300 ° C en la entrada
Precisión de control de temperatura± 1 ° C en la entrada
Flujo de aire secoMax. 1,2 m³ / min
Rango de control de presión de pulverización de aire0 - 600 kPa (0-6 kg / cm²)
Sistema de pulverizaciónBoquilla de dos vías (ø de orificio: 0.7 mm) Boquilla No.3 suministro estándar
Sistema de contacto por pulverización / aire calienteSistema de flujo paralelo de pulverización hacia abajo
Controlador de temperaturaPID digital
Sensor de temperaturaTermopar K
Calentador de tubería de acero inoxidable2kW x 2 a 240V
Muestra de bomba de alimentación de líquidosBomba peristáltica cuantitativa, caudal variable hasta 70 ml / min.
Capacidad de recuperación de solvente (opcional)Se debe usar la unidad de recuperación de solvente orgánico GAS410
Limpieza de la línea de pulverizaciónAguja dentro de la boquilla para limpiar la malla automáticamente
Dispositivos de seguridadFunciones de autodiagnóstico (por ejemplo, aberración de temperatura); Muestra de inversión de alimentación
Manómetro de pulverización de aireTubo Bourdon: 600k Pa (6 kg / cm²)
Dimensiones externas W x D x H1060 x 880 x 1750 mm o 42 x 35 x 69 pulgadas
Peso180 kg o 397 libras
Fuente de alimentaciónAC 200V-240V monofásico 24A
Accesorios incluidosTubo de líquido de muestra (tubo de silicona - 2 piezas), cubierta de seguridad, cepillo de extracción estática, manguera de aire, conducto de escape
Accesorios OpcionalesUnidad de recuperación de solvente orgánico GAS410
Registrador de temperatura de entrada / salida: 212792 - instalado de fábrica
Tubo de alimentación Viton / Tiron: consultar
Boquilla: 3 (estándar) 4, 5 (opcional)
Aire comprimido: se requieren 28 L / min de volumen de aire y 8 kgf / cm² de aire comprimido
Tipo de gas: se requiere gas N₂ (pureza 99.99%, grado médico) cuando se usa GAS410
Unidades operativas recomendadasUnidad de recuperación de solvente orgánico GAS410, Unidad de lavado de solvente orgánico GWS410

Spray Dryers

Spray drying equipment has improved over the years. Today, you can process products from milk powder to antibiotics using spray dryers. Yamato’s spray dryer models are suitable for experimental and R&D purposes. You can use our spray dryers for drying, fine powdering, powder mixing, agglomerating, encapsulating, and englobing.

Commercial Food Products

Spray dryers were used widely during the Second World War to produce milk powder. Hence, it is no surprise that the largest market for lab spray dryers nowadays is in the food industry particularly in powdered milk and instant coffee production.

From milk production, the use of spray drying technology has extended to the production of powdered varieties of coffee, algae, gum arabic, protein hydrolysates, yeast extract, starches, and non-dairy creamers to name a few.

You can now rapidly create agglomerates or powder from liquids such as emulsions, suspensions, and solutions since spray dryers are fully-automated and continuous. Moreover, spray drying equipment such as the ADL311SA—a Compact & Economical Spray Dryer by Yamato—are highly suitable for drying both heat-resistant and heat-sensitive foods, allowing shorter residence time with no oxidation and minimal moisture remaining.

Spray drying is also used for encapsulating active substances, homogenizing these into slurries or emulsions before drying. By encapsulating food products, you get to protect your product from heat degradation and therefore improve final product functionality.

Pharmaceutical Products

Not all medical dosages are soluble. Hence, spray drying technology affords the pharmaceutical industry an economical and fast alternative to converting liquid feed into powdered medications and additives such as extracts, infusions, inorganic medicinal salts, vitamin C, and adrenaline.

Since the 1940s, the use of spray drying equipment in pharmaceuticals has advanced from simple drying methods to sophisticated processes such as the production of excipients like ointment bases and preservatives and the isolation of active ingredients that are either hard-to-crystallize or heat-sensitive.

Needless to say, spray drying is an ideal process for those requiring precise attributes especially in the morphology, stability, and particle size of your pharmaceutical products.

In just a single continuous process, you get to convert liquid feedstock into a well-defined powder and get desired properties including precise residual solvent, moisture level, particle morphology, as well as density and size of particulates, which is crucial in the pharmaceutical industry. With high-performance spray dryers like the Yamato DL410 Large Capacity Spray Dryer, you can produce fine particles with sizes from 10 to 100 micrometers, which are considered by many to be difficult to achieve.

Furthermore, you are guaranteed a contaminant free powder with minimal moisture and zero oxidation, so you can guarantee patrons that your products are safe.

Industrial Products

Aside from food and pharmaceutical production, spray dryers are essential for the industrial creation of powdered materials such as catalyst supports, ceramic materials, microalgae, detergents, and paint pigments.

Used, basically, for encapsulation by most industries, applications of spray drying equipment in an industrial setting includes the production of not just powders but also textiles, adhesives, pesticides, carbonless copy paper, and anti-corrosive coatings just to mention a few. The microencapsulation technique involves the use of coatings such as polyvinyl alcohol, sodium alginate, starch, and gelatin.

By encapsulating, you get to reap numerous benefits; one is an extended shelf life for your product and another is increased stability. On the other hand, you also get to decrease the evaporation of the volatile core in products such as paints and pesticides. Aside from those, you also get to reduce oxygenation, prevent a chemical reaction, and improve handling properties of adhesives.

Now, if you are spraying acidic samples for either aqueous or organic solvent, before exhausting to environment or recirculating to the GAS410 Solvent Recovery Unit, we recommend using the GWS410 Organic Solvent Washing Unit to neutralize the air or gas which contains acidic ingredients.

36 años como proveedor líder de equipos de laboratorio científico en los Estados Unidos.
Todos los productos tienen una garantía de 1 año.
Cada producto se fabrica a través de métodos respetuosos con el medio ambiente y sigue siendo ecológico durante todo su ciclo de vida.