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Secador de spray compacto y económico de la serie ADL de Yamato
ADL311SA
Descripción
The Yamato ADL311SA is our most compact and affordable spray drying system which easily micronizes liquid samples into powder. This spray dryer unit is highly mobile on wheels and can also be used as a bench top unit. Yamato’s ADL311SA spray dryer is equipped with unique nozzle cooling mechanism, pulse jet mechanism, and a nozzle knocker to help you achieve stable and consistent spray drying.
Todos nuestros secadores por atomización están diseñados cuidadosamente para satisfacer sus necesidades esenciales para una amplia gama de aplicaciones alimentarias, farmacéuticas y otras aplicaciones a pequeña escala. Obtenga una combinación de alto rendimiento y secado por atomización móvil a un precio económico con nuestro secador por atomización ADL311SA.
Caracteristicas
- Spray dryer is easy to setup and easy to operate
- Adecuado para muestras sensibles al calor ya que el calor elevado no se aplica directamente al polvo fino seco
- Obtenga polvo fino libre de contaminantes que no se oxida y contiene humedad mínima
- Secado directo de solución o solución líquida en polvo fino. No se requieren procesos previos o posteriores, como filtración, separación o pulverización.
- Safe and explosion free working is guaranteed in combination with GAS410 due to oxygen & pressure control within spray dryer
- Los solventes orgánicos se recuperan en un circuito cerrado para proteger el medio ambiente minimizando la contaminación.
- Fácil operación con mecanismo desmontable de un toque para cámara de secado y ciclón.
- Equipado de serie con un gato para facilitar la instalación y extracción de accesorios de vidrio
- Una salida de servicio (máx. 2A) y un soporte de muestra están equipados de serie para conectar un mezclador magnético para agitar muestras de líquido suspendido
- Bomba peristáltica única, mecanismo de enfriamiento de la boquilla, mecanismo de chorro de pulso y un golpeador de boquilla para un secado por pulverización estable
- Spray dryer is designed for aqueous soluble samples. When organic solvent is used, a GAS410 organic solvent recovery unit is required
- ADL311SA spray dryer is highly mobile on wheels, or usable with shorter height as a bench top unit by removing the movable caster
- Guide questions on properly evaluating your samples.
- Information on identifying the spray drying unit compatible with your feed formula.
- A feature-by-feature product comparison of Yamato’s full line of spray drying equipment.
- Information on how you can get free spray dryer consultations.
ADL311SA Spray Dryer Installation and Operation Part 1 (Spanish)
ADL311SA Spray Dryer Installation and Operation Part 2 (Spanish)
| Modelo | ADL311SA |
|---|---|
| Muestras compatibles | Muestras solubles en agua |
| Cantidad de agua evaporada | Max. 1300 ml / h |
| Sistema de pulverización | Boquilla de dos vías, boquilla n. ° 1A de serie (0,4 mm) |
| Temperatura. rango de ajuste de la unidad de ajuste | 40 a 220 ° C (temperatura de entrada), 0 a 98 ° C (temperatura de salida) |
| Precisión de ajuste de temperatura | Temperatura de entrada ± 1 ° C |
| Rango de ajuste de la cantidad de aire de secado | 0 a 0.7 m³ / min |
| Rango de ajuste de presión de aire de pulverización | 0 a 0.3 MPa |
| Rango de caudal de la bomba de envío de líquido | 0 a 26 ml / min |
| Función de lavado de la línea de aire de pulverización. | Pulverización en la punta de la boquilla, sistema manual de chorro de pulso |
| Salida externa | Temperatura de entrada, temperatura de salida, temperatura de salida (4-20 mA) |
| Dispositivo de ajuste de temperatura | PID digital |
| Panel táctil | Soplador, calentador, bomba de envío de líquido, interruptor de chorro de pulso, pantalla de error |
| Interruptor de selección de control | Temperatura de entrada, interruptor de control de temperatura de salida (el control de temperatura de salida es condicional) |
| Sensor de temperatura | Termopar K |
| Calentador | 2.0kW (a 200V) a 2.88kW (a 240V) |
| Bomba de envío de líquido | Cantidad fija bomba peristáltica |
| Bomba de aire de pulverización | Para las muestras solubles en agua se usa un compresor de aire (se vende por separado). Para muestras de solventes orgánicos se usa el compresor integrado en GAS410 (no se requiere un compresor de aire separado). |
| Servicio de salida | Para agitador: AC115V, máx. 2A |
| Soplador de succión | Soplador de derivación |
| Filtrar | Filtro de succión, filtro de escape. |
| Recuperación de solvente | Use la unidad de recuperación de solvente orgánico GAS410 (se vende por separado) |
| Boquilla de pulverización mecanismo de enfriamiento | Conector: boquilla x 2, OD: ø10.5 mm |
| Diámetro de conexión de aire de pulverización | Diámetro del pezón: ø7 mm |
| Presión de aire de pulverización | Tubo Bourdon: 0.3 MPa |
| Diámetro de conexión de escape | ø50mm |
| Función de seguridad | Sobrecalentamiento de la temperatura de entrada / salida, mecanismo de rotación inversa de alimentación de muestra, disyuntor de fuga eléctrica por sobrecorriente, error de conexión de la boquilla |
| Dimensión externa WxDxH | 580 x 420 x 1125 mm |
| Peso | 80 kg |
| Fuente de alimentación | Single Phase AC200V~240V 50/60Hz 16~18A Switching of terminals necessary |
| Accesorios incluidos | Tubos de silicona (con un tapón) x 3, conducto de escape (con una banda de manguera) x 1, sensor de temperatura de salida, tubo de aire de pulverización, caja de muestra, toma de tierra de eliminación de electricidad estática, manguera de tubo trenzado "Tetron" de 5 m (con dos bandas de manguera) |
| Unidades operativas recomendadas | Unidad de recuperación de solvente orgánico GAS410, Unidad de lavado de solvente orgánico GWS410 |
Spray Dryers
Spray drying equipment has improved over the years. Today, you can process products from milk powder to antibiotics using spray dryers. Yamato’s spray dryer models are suitable for experimental and R&D purposes. You can use our spray dryers for drying, fine powdering, powder mixing, agglomerating, encapsulating, and englobing.
Commercial Food Products
Spray dryers were used widely during the Second World War to produce milk powder. Hence, it is no surprise that the largest market for lab spray dryers nowadays is in the food industry particularly in powdered milk and instant coffee production.
From milk production, the use of spray drying technology has extended to the production of powdered varieties of coffee, algae, gum arabic, protein hydrolysates, yeast extract, starches, and non-dairy creamers to name a few.
You can now rapidly create agglomerates or powder from liquids such as emulsions, suspensions, and solutions since spray dryers are fully-automated and continuous. Moreover, spray drying equipment such as the ADL311SA—a Compact & Economical Spray Dryer by Yamato—are highly suitable for drying both heat-resistant and heat-sensitive foods, allowing shorter residence time with no oxidation and minimal moisture remaining.
Spray drying is also used for encapsulating active substances, homogenizing these into slurries or emulsions before drying. By encapsulating food products, you get to protect your product from heat degradation and therefore improve final product functionality.
Pharmaceutical Products
Not all medical dosages are soluble. Hence, spray drying technology affords the pharmaceutical industry an economical and fast alternative to converting liquid feed into powdered medications and additives such as extracts, infusions, inorganic medicinal salts, vitamin C, and adrenaline.
Since the 1940s, the use of spray drying equipment in pharmaceuticals has advanced from simple drying methods to sophisticated processes such as the production of excipients like ointment bases and preservatives and the isolation of active ingredients that are either hard-to-crystallize or heat-sensitive.
Needless to say, spray drying is an ideal process for those requiring precise attributes especially in the morphology, stability, and particle size of your pharmaceutical products.
In just a single continuous process, you get to convert liquid feedstock into a well-defined powder and get desired properties including precise residual solvent, moisture level, particle morphology, as well as density and size of particulates, which is crucial in the pharmaceutical industry. With high-performance spray dryers like the Yamato DL410 Large Capacity Spray Dryer, you can produce fine particles with sizes from 10 to 100 micrometers, which are considered by many to be difficult to achieve.
Furthermore, you are guaranteed a contaminant free powder with minimal moisture and zero oxidation, so you can guarantee patrons that your products are safe.
Industrial Products
Aside from food and pharmaceutical production, spray dryers are essential for the industrial creation of powdered materials such as catalyst supports, ceramic materials, microalgae, detergents, and paint pigments.
Used, basically, for encapsulation by most industries, applications of spray drying equipment in an industrial setting includes the production of not just powders but also textiles, adhesives, pesticides, carbonless copy paper, and anti-corrosive coatings just to mention a few. The microencapsulation technique involves the use of coatings such as polyvinyl alcohol, sodium alginate, starch, and gelatin.
By encapsulating, you get to reap numerous benefits; one is an extended shelf life for your product and another is increased stability. On the other hand, you also get to decrease the evaporation of the volatile core in products such as paints and pesticides. Aside from those, you also get to reduce oxygenation, prevent a chemical reaction, and improve handling properties of adhesives.
Now, if you are spraying acidic samples for either aqueous or organic solvent, before exhausting to environment or recirculating to the GAS410 Solvent Recovery Unit, we recommend using the GWS410 Organic Solvent Washing Unit to neutralize the air or gas which contains acidic ingredients.
Haga clic en los enlaces a continuación para descargar los PDF asociados.
Descripción general del secador por pulverización
Catálogo de unidades de recuperación de solventes orgánicos GAS410
Catálogo de unidades de lavado con solvente orgánico GWS410
Compresor de aire SL100-8 y catálogo combinado de filtro de aire
Sistema de secado por pulverización
Datos de aplicación de referencia del secador por pulverización
Para descargar el Manual operativo, visite nuestro Centro de soporte técnico
